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Case Studies & Blog

Results from real activated sludge plants, plus practical guides from the Maji process team.

Maji newsletter

New case studies, activated sludge guides, microorganisms and calculators for wastewater professionals.

Case studySep 28, 2026

Algae and Euglena in wastewater

A summer algae and Euglena issue traced to an upstream reservoir, solved through operator-led sampling, testing, and a change in influent source.

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GuideJul 27, 2026

Nematodes in activated sludge

Nematodes in activated sludge can indicate mature biomass, long SRT, and possible reactor stress when their abundance rises.

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GuideJul 20, 2026

Wastewater Process Calculators

Free activated sludge calculators for SRT, F:M, SVI, RAS, and WAS rate. Each includes inputs, the equation, and guidance for wastewater operators & engineers.

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Case studyJul 1, 2026

Case Study: Improving a Long-Term Settling Problem at a ~8 MGD WWTP

SVI improved from 178 to 78 mL/g at a 30,000 m³/day plant. Thiothrix eliminated by reducing RAS recycle from 200% to 92%, avoiding millions in upgrade costs.

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Case studyJun 2, 2026

18% Reduction in Electricity Consumption: Case Study

18% electricity reduction in activated sludge reactor, saving $4,000/month. Achieved through gradual diffuser adjustments with continuous process monitoring.

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Case studyMay 18, 2026

Activated Sludge Process Optimization: Case Study

Acre WWTP's 2025 annual report describes how Maji improved biological process control, sludge age optimization, and early trend detection at a ~10 MGD plant.

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GuideMay 6, 2026

Wastewater Microorganisms and Filaments Gallery

Maji launched a visual reference library of activated sludge microorganisms - protozoa, filaments, and metazoa - with microscopy images and process context.

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Case studyApr 27, 2026

MBR Performance Improvement: 6.5 MGD Case Study

TTF dropped from 100 to 38 seconds at a 6.5 MGD MBR plant. Maji prevented foaming and filament overgrowth disrupting membrane filtration throughout 2025.

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Case studyApr 12, 2026

Pilot to Full Deployment: 30 MGD Plant

A 30 MGD plant expanded from pilot to full Maji deployment, with verified gains in energy use, sludge wasting strategy, and early process event detection.

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GuideFeb 18, 2026

Introducing MAJI AI Process and Biomass Agent

Introducing the Maji AI Process Agent: answers questions based only on your plant's own biomass analysis history. No generic answers — context built over time.

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Case studyJan 21, 2026

Microthrix Foaming in Activated Sludge: Early Detection: Case Study

Early Microthrix detection enabled targeted action — reduced sludge age, paused FOG input. Result: 8 months without foaming at an activated sludge plant.

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Case studyJan 6, 2026

Case Study: Inorganic Particles in Activated Sludge

Maji detected inorganic particles up to 700 µm inside activated sludge, identifying a physical - not biological - cause of settling and floc structure problems.

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GuideDec 8, 2025

Bristle Worms in Activated Sludge

Bristle worms in activated sludge: what they indicate about sludge age and F:M ratio, when a few is normal, and when their dominance signals a process red flag.

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GuideDec 3, 2025

Filament Index & SVI in Activated Sludge

When SVI stays stable but filament index spikes, it's an early warning. A 6 MGD plant case showing how Maji detected rising Nocardia before foam appeared.

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Case studyNov 20, 2025

Case Study: S.natans Filaments & Bulking Prevention - Maji Early Warning

Maji detected rising S. natans filaments early at a 6.5 MGD plant. A targeted DO increase and brief scavenger waste pause prevented filamentous bulking.

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GuideNov 5, 2025

Rotifers in Activated Sludge

Rotifers in activated sludge: what they indicate about sludge age and process maturity, and when their dominance or shelled state signals a process warning.

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GuideOct 20, 2025

Stalked Ciliates in Activated Sludge

What stalked ciliates tell you about activated sludge process maturity, sludge age, and stress - including the difference between single and colonial types.

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GuideOct 3, 2025

35-44 °C (95-111 °F) for ~1 week in a row

How extreme heat (35–44°C) affected activated sludge biology: low DO, Spirillum and Thiothrix dominance, and how Maji helped plants respond and stabilize.

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Case studies, activated sludge guides and tools for wastewater professionals

Practical activated sludge content from the Maji process team.

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